Search results for "Tungsten carbide"
showing 10 items of 17 documents
Growth of WC–Cr–N and WC–Al–N coatings in a RF-magnetron sputtering process
2013
Tungsten carbide-based coatings have been used in a wide variety of industrial applications such as high speed cutting tools, extrusion dies, drills, aerospace industries, and more. A few reports on ternary and quaternary coatings of WC with other elements indicate good prospects for these material systems. The present study focuses on the formation of quaternary WCeCreN and WCeAleN coatings during the simultaneous reactive RF-magnetron sputtering of tungsten carbide and Al or Cr targets in an argon/nitrogen gas mixture. The resulting coatings, with thicknesses of 3.5 mme8.2 mm, were characterized by using several analytical techniques including X-ray diffraction, SEM/EDS, AFM, and X-ray ph…
Ultrasonic phased array inspection of a Wire + Arc Additive Manufactured (WAAM) sample with intentionally embedded defects
2019
In this study, Wire + Arc Additive Manufacture (WAAM) was employed to manufacture a steel specimen with intentionally embedded defects which were subsequently used for calibration of an ultrasonic phased array system and defect sizing. An ABB robot was combined with the Cold Metal Transfer (CMT) Gas Metal Arc (GMA) process to deposit 20 layers of mild steel. Tungsten-carbide balls (ø1-3 mm) were intentionally embedded inside the additive structure after the 4th, 8th, 12th and 18th layers to serve as ultrasonic reflectors, simulating defects within the WAAM sample. An ultrasonic phased array system, consisting of a 5 MHz 64 Element phased array transducer, was used to inspect the WAAM sample…
Friction Model for Tool/Work Material Contact Applied to Surface Integrity Prediction in Orthogonal Cutting Simulation
2017
Abstract Tribological behavior at both tool/chip and tool/work material interfaces should be highly considered while simulating the machining process. In fact, it is no longer accurate to suppose one independent constant friction coefficient at the tool/chip interface, since in reality it depends on the applied contact conditions, including the sliding velocity and pressure. The contact conditions at both above mentioned interfaces may affect the thermal and mechanical phenomena and consequently the surface integrity predictions. In this article, the influence of contact conditions (sliding velocity) on the tribological behavior of uncoated tungsten carbide tool against OFHC copper work mat…
Determination of cobalt, copper, iron, nickel and zinc in cemented tungsten carbides with cobalt as a binder by FAAS: Matrix effect control by multiv…
1997
A new approach for the determination of cobalt, copper, iron, nickel and zinc in cemented tungsten carbides with cobalt as a binder by flame atomic absorption spectrophotometry (FAAS) is reported. Real samples were dissolved in phosphoric, hydrochloric and nitric acid. PTFE bomb or alternatively small amounts of HF were used for the enhancement of the recovery of the elements investigated. Synthetic samples were used for interference studies. Multiple linear regression was applied for the control of matrix effects and it proved to be very effective in the search for interfering elements. Using simple acid based standards, all investigated elements could be determined sequentially in a compl…
Analysis of powdered tungsten carbide hard-metal precursors and cemented compact tungsten carbides using laser-induced breakdown spectroscopy
2007
Laser-induced breakdown spectroscopy (LIBS) has been applied to the direct analysis of powdered tungsten carbide hard-metal precursors and cemented tungsten carbides. The aim of this work was to examine the possibility of quantitative determination of the niobium, titanium, tantalum and cobalt. The investigated samples were in the form of pellets, pressed with and without binder (powdered silver) and in the form of cemented tungsten carbides. Several lasers and detection systems were utilized.
Metal Matrix Composites - Mmc - Turning: Comparison of Tool Materials
2002
The main properties required to the modem cutting tools to be employed in production, are both high wear resistance and chemical stability. In this last years, in the machining of MMCs several kinds of coated tools have been developed; they are characterized by high hardness to resist to the relevant strength and abrasive action of the reinforce fibers or particles, arranged inside the matrix. In turning of MMC the employ of Tungsten Carbide tools coated with Polycrystalline Diamond (PCD) have shown to be very effective, whereas they are very expensive thus increasing the production costs.
Intentional weld defect process: From manufacturing by robotic welding machine to inspection using TFM phased array
2019
Specimens with intentionally embedded weld defects or flaws can be employed for training, development and research into procedures for mechanical property evaluation and structural integrity assessment. It is critical that the artificial defects are a realistic representation of the flaws produced by welding. Cylindrical holes, which are usually machined after welding, are not realistic enough for our purposes as it is known that they are easier to detect than the naturally occurring imperfections and cracks. Furthermore, it is usually impractical to machine a defect in a location similar to where the real weld defects are found. For example, electro-discharge machining can prod…
Grinding Tungsten Carbide Used for Manufacturing Gun Drills
2015
This paper presents a study of grinding cemented carbide DK460UF (91 % WC and 9 % Co), a material used to produce cutting tools with solid cutting edges. The aim is to establish the manufacturing conditions that lead to high surface quality. A model of the main factors that influence the grinding process is presented first. Following that, grinding wheel wear and surface roughness are analysed. Grinding wheel wear is studied in experimental conditions under which small diameter gun drills were sharpened with two diamond grinding wheels of different grain sizes. Finally, the wear curve can be made. The "G ratio" is used to characterise the performance of the grinding process. Next, the exper…
Evaluation of surface roughness of enamel after various bonding and clean-up procedures on enamel bonded with three different bonding agents : an in-…
2016
Background The purpose of this study was to analyze and compare the enamel surface roughness before bonding and after debonding, to find correlation between the adhesive remnant index and its effect on enamel surface roughness and to evaluate which clean-up method is most efficient to provide a smoother enamel surface. Material and methods 135 premolars were divided into 3 groups containing 45 premolars in each group. Group I was bonded by using moisture insensitive primer, Group II by using conventional orthodontic adhesive and Group III by using self-etching primer. Each group was divided into 3 sub-groups on the basis of type of clean-up method applied i,e scaling followed by polishing, …
Artificial granularity in two-dimensional arrays of nanodots fabricated by focused-electron-beam-induced deposition.
2010
We have prepared 2D arrays of nanodots embedded in an insulating matrix by means of focused-electron-beam-induced deposition using the W(CO)(6) precursor. By varying the deposition parameters, i.e. the electron beam current and energy and the raster constant, we obtain an artificial granular material with tunable electrical properties. The analysis of the temperature dependence of the conductivity and of the current-voltage characteristic suggests that the transport mechanism is governed by electron tunneling between artificial grains. In order to understand the nature of the granularity and thus the microstructural origin of the electronic transport behavior, we perform TEM and micro-Raman…